Production Process of Terrazzo Tiles

Certainly, let's break down the production process of terrazzo tiles based on the provided information:

Production Process of Terrazzo Tiles

1. Mixing Materials:

   • Under Layer: Crushed stone, cement, and water are mixed together to create a strong base for the tile.
   • Surface Layer: Marble, sand, powder stone, cement, pigment, and water are mixed to create the decorative and wear-resistant top layer.

2. Transferring Materials to the Mold:

   • The mixtures are carefully transferred into the mold.¹
   • The surface layer mixture is typically placed on top of the under layer mixture within the mold.

3. Forming the Shape of the Terrazzo Tile:

   • A hydraulic press applies significant force to compact and solidify the materials within the mold, giving the tile its final shape.
   • The formed tiles are then automatically separated from the mold.²

4. Curing the Terrazzo Tile:

   • Natural Curing: The tiles are left to cure for 72 hours at room temperature.
   • Steam Curing: Alternatively, the tiles can be cured in a steam room for 24 hours to accelerate the process.

5. Grinding and Polishing:

   • The surface layer of the tiles is ground and polished to achieve a smooth, aesthetically pleasing finish.³

6. Packaging and Curing:

   • The finished tiles are stacked into bales and packaged for transportation.⁴
   • They are then left to cure for another 15 days before they are ready for sale.

Key Points:

• Two-Layer Structure: Terrazzo tiles have a distinct under layer and surface layer, each serving a specific purpose.
• Hydraulic Pressing: This is a critical step in achieving the desired strength and density of the tiles.
• Curing Process: Proper curing is essential for the long-term durability and performance of the tiles.
• Grinding and Polishing: These finishing steps enhance the visual appeal of the tiles and create a smooth, non-slip surface.⁵

If you have any further questions or would like more details on specific aspects of the process, feel free to ask!